Description
Foods are freeze-dried by freeze dryer gently, the water of foods is extrat in the form of vapour during high-pressure vacuum production process.
The vapour is colleted on a condenser in the drying chamber, and returns to ice and is removed. All remaining “bound ” moisture will be extracted from pet food with increasing temperature. The physical structure and 99% nutritions of foods will be maintained , and can be preserved for a long time.
Applications
1.Coffee
2.Coffee Power
3.Freeze-dried coffee
Freeze drying advantages
1.foods are freeze-dried at low temperatue, without damaging their physical structure.
2.Natural taste, color, shape ,nutritients and vitamins can be maintained, without any chemicals and additives.
3.Good rehydration performance when adding water.
4.Freeze-dried food is a healthier pet food.
Technical Specification
Model | KFD-1 | KFD-2 | KFD-5 | KFD-10 | KFD-20 | KFD-30 | KFD-50 | KFD-75 | KFD-100 | KFD-125 | KFD-150 | KFD-200 |
Type | Conductive type | Conductive type | Conductive type | Conductive type | Conductive type | Conductive type | Radiant type | Radiant type | Radiant type | Radiant type | Radiant type | Radiant type |
Ice capacity(kg/batch) | 15kg | 30kg | 75kg | 150kg | 300kg | 450kg | 750kg | 1125kg | 1000kg | 1250kg | 1500kg | 2000kg |
Condenser temperature(℃) | Minus 50 °C | Minus 50 °C | Minus 50 °C | Minus 50 °C | Minus 50 °C | Minus 50 °C | Minus 50 °C | Minus 50 °C | Minus 50 °C | Minus 50 °C | Minus 50 °C | Minus 50 °C |
Shelf Temperature(℃) | <100 ℃ | <100 ℃ | <100 ℃ | <100 ℃ | <100 ℃ | <100 ℃ | <100 ℃ | <100 ℃ | <100 ℃ | <100 ℃ | <100 ℃ | <100 ℃ |
Pre-freezing | IQF-Individual Quick Frozen | IQF-Individual Quick Frozen | IQF-Individual Quick Frozen | IQF-Individual Quick Frozen | IQF-Individual Quick Frozen | IQF-Individual Quick Frozen | IQF-Individual Quick Frozen | IQF-Individual Quick Frozen | IQF-Individual Quick Frozen | IQF-Individual Quick Frozen | IQF-Individual Quick Frozen | IQF-Individual Quick Frozen |
Shelf area(㎡) | 1 ㎡ | 2㎡ | 5㎡ | 10㎡ | 20㎡ | 30 ㎡ | 50㎡ | 80㎡ | 100㎡ | 125㎡ | 150㎡ | 200㎡ |
No of shelves | 5+1 | 6+1 | 5+1 | 11+1 | 14+1 | 13+1 | 13+1 | 13+1 | 18+1 | 18+1 | 19+1 | 19+1 |
Shelf dimensions(m) | 0.5*0.4 | 1.0*0.4 | 1.25*0.8 | 1.2*0.8 | 1.45*1.0 | 2.4*1.2 | 3.5*1.2 | 5.9*1.2 | 5.9*1.2 | 5.6*1.2 | 8.3*1.2 | 10.6*1.2 |
Shelf spacing(mm) | 78 | 78 | 78 | 78 | 78 | 78 | 78 | 78 | 78 | 78 | 78 | 78 |
Heating/Cooling medium | Silicon oil | Silicon oil | Silicon oil | Silicon oil | Silicon oil | Water | Water | Water | Water | Water | Water | Water |
No of trays | 5pcs | 12pcs | 30pcs | 66pcs | 126pcs | 104pcs | 156pcs | 260pcs | 360pcs | 432pcs | 532pcs | 684pcs |
Tray dimension(mm) | 400*500 | 345*495 | 395*415 | 395*395 | 470*325 | 600*520*30 | 600*520*30 | 600*520*30 | 600*520*30 | 600*520*30 | 600*520*30 | 600*520*30 |
Refrigerant | R404A | R404A | R404A | R404A | R404A | R404A | R404A | R404A | R404A | R404A | R404A | R404A |
Cooling method | air cooled/water cooled | air cooled/water cooled | air cooled/water cooled | air cooled/water cooled | air cooled/water cooled | water cooled/evaporative cooling | water cooled/evaporative cooling | water cooled/evaporative cooling | water cooled/evaporative cooling | water cooled/evaporative cooling | water cooled/evaporative cooling | water cooled/evaporative cooling |
Final vacuum(pa) | 10Pa | 10Pa | 10Pa | 10Pa | 10Pa | <10Pa | <10Pa | <10Pa | <10Pa | <10Pa | <10Pa | <10Pa |
Defrosting method | Hot water/stream | Hot water/stream | Hot water/stream | Hot water/stream | Hot water/stream | Hot water/stream | Hot water/stream | Hot water/stream | Hot water/stream | Hot water/stream | Hot water/stream | Hot water/stream |
Total Power(kw) | 9kw | 13kw | 20kw | 40kw | 50kw | 64kw | 89kw | 117kw | 176kw | 208kw | 261kw | 352kw |
Installation area(㎡) | 3 | 6 | 9 | 11 | 15 | 100 | 130 | 180 | 200 | 225 | 320 | 380 |
Chamber dimension(m) | 1.2*0.6*1.8 | 1.5*1.0*1.8 | 2.5*1.3*2 | 3.0*1.3*2.5 | 3.7*2*2.5 | 6.2*2.3*2.5 | 7.6*2.3*2.5 | 8.9*2.3*2.5 | 11*2.5*3 | 11*2.5*3 | 14*2.6*3 | 17*2.6*3 |
Weight(kg) | 1500 | 2000 | 2500 | 3800 | 7000 | 8500 | 11000 | 14000 | 17000 | 19000 | 22000 | 25000 |
The Whole Production Line
Highlights And Features
1. Aerospace grade aluminum alloy partition material, double-sided radiation heating, radiation rate of more than 90%, good temperature uniformity and thermal conductivity.
2.High efficiency mixed refrigerant medium, low freezing point and high boiling point, high heat transfer efficiency, long service life
3.Patented gas diversion design and control technology, strong water capture ability, high drying efficiency.
4.Accurate sensor calibration function to ensure the accuracy of process parameters in long-term use.
5.The drying curve optimization control algorithm can control the heating rate and vacuum degree value of the products in the drying stage.
6.Bitzer compressor from germany, stable, reliable, no faluire.
7.Ulvac vacuum pump from japan, excellet performance ,no noise. good stability
8.Simens PLC control cabinet, safety, stable,effectiveness.
9.Perfect pre and after-sales service: providing instabllation, debugging,traing service etc
10.Pre-freezing and drying are two separated structures, which is able to freeze and dry at the same time. This can improve the efficiency of freeze-drying and product efficiency.
Successful Projects
FAQ
Why your price is relatively high?
We are in zhejiang province which is known for the quliaty of its mechanical manufacturing and fine craftsmanship. Our first priority is always based on the quality. If you want A more economica price,please let us know your budget, So that we could make some modification to meet your needs.
What is your installation service system?
Our enigneer has been working 20 years in freeze dryer machines and has been over to 20 countries to install our freeze dryer equipments. Now he has US Visa, So it is easy for him to go many other countries to start installation. So when we make a deal , we will arrange our engineer to your factory in 2 weeks, and he wil finish his work within 2 weeks. The customer should pay his round-trip ticket,hotel, food and daily wage USD100. Our engineer can speak english and can communicate with your team fluently . Excellent service deservces its cost.
What Is Your After-Sales Service System?
Our target customer groups are all from developed countries, USA, European, Middle east, Korea, Russia, Colomibia etc. They are all have high requirements with freeze-dryer. The core components of our freeze dryers are all imported from germany , Japan, Italy etc, has excellent stability , low energy consumption and almost no faluire. If there are any problems caused by non-human facors, we will undertake the full responsibility and relace new one for you, so please don’t worry about our after-sales service.
How Could You Control And Ensure Your Machine Quality?
Firstly of all, we are professional manufacturer and has own production line, the core components of freeze dryer are all imported from Germany, Japan,
Italy etc, and each part is completed independently by our factory self. We take the quality as priority and control the each production process strictly ,from design ,R&D, producing .We refuse to attract our customers with low price but low quality.